Heat Shrink Pre-Insulated Pipe Sealing Cap (Single and Double Outlet)

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Business Type Manufacturer, Exporter, Supplier
Product Discription View
Usage Pre-Insulated Pipe Ends
Brand Gala
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Product Details

Material
Cross-linked Polyolefin
Color
Black
Type
Pre-Insulated Pipe End Sealing Cap
Country of Origin
India
Product form
Heat-shrinkable end sealing cap for pre-insulated pipe, single or double outlet
Number of outlets
1 (GPPC1) or 2 (GPPC2)
Size range
GPPC1 body 60 to 570 mm supplied, recovering to 30 to 300 mm; GPPC2 body 115 to 300 mm supplied, recovering to 65 to 175 mm
Adhesive
Hot-melt adhesive (mastic) lining, 30 mm minimum on the body and 15 mm minimum on each outlet
Used for
Sealing the insulation at pre-insulated pipe ends; factory or site installation
Installation
Propane torch; casing and carrier pipe cleaned, abraded and pre-heated to at least 60 °C before shrinking
Product Code
GPPC1, GPPC2

Where a pre-insulated pipe ends, the foam insulation between the outer casing and the carrier pipe is exposed. If water gets in, the insulation loses its value and the steel underneath starts to corrode. Gala's pre-insulated pipe sealing cap closes that end.

The cap is moulded from cross-linked polyolefin and lined with hot-melt adhesive (mastic). Its large body shrinks onto the outer casing, and its outlet shrinks onto the carrier pipe where it leaves the insulation. GPPC1 caps have one outlet for single-pipe systems; GPPC2 caps have two outlets for twin-pipe systems.

Installation is done with a propane torch. Clean and abrade the casing and the carrier pipe, pre-heat both to at least 60 °C (checked with a temperature-indicating stick), remove the release paper, push the cap into place and shrink it: casing first, then the step and the outlet, until the cap is smooth with no air pockets or lifted edges. The caps can be fitted in the factory, so the pipe end is already protected while pipes are transported and stored on site.

Typical users are manufacturers and installers of pre-insulated pipe for district heating and cooling, water pipelines and oil and gas lines. The range runs from small single-outlet caps to a cap with a 570 mm supplied bore, and every size is listed with its supplied and recovered diameters so the right cap can be chosen from the casing and carrier pipe diameters. Gala is an ISO 9001, ISO 14001 and ISO 45001 certified manufacturer.

Manufactured by Gala in India. Datasheet and size selection on request.

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TECHNICAL SPECIFICATIONS

  • PROPERTIES VALUE STANDARD
    Tensile Strength 18 N/mm² (Mpa) (min.) ASTM D638
    Ultimate Elongation 450% (min.) ASTM D638
    Water Absorption 0.1% (max.) ASTM D570
    Hardness 45 Shore D (Min.) ASTM D2240
    Accelerated Ageing (150°C for 168 hrs.) ASTM D2671
    Ultimate Elongation 320% (min.) ASTM D638
    Low Temp. Flexibility on 25mm Mandrel (-40°C for 4 hrs.) No Cracking ASTM D3111
    Continuous Temperature Limit -40°C to 125°C IEC 216
    Adherence to the casing 100 (max.) (@23°C 9N/cm) Annex B
    Adherence to the coating (3lp) 100 (max.) (@23°C 9N/cm) Annex B
    Shear Resistance (Adhesive) 7N/cm² (min.) @23°C (10mm/min.) DIN 30672
    Softening Point (Adhesive) 130°C (min.) ASTM E28
    Adhesion / Peel Strength 14N/cm (min.) ISO 21809-3

Specification

Code Ds Df ds df Ls Lf Is If Tcf Tbf Mib Mic
  Min. Max. Min. Max. Min. Min. Min. Min. ±10% ±10%    
GPPC1-1030-1 10 15 6 10 40 70 20 87 0.8 0.8 3 15
GPPC1-2460-1 24 35 15 24 75 87 40 115 1 1 3.5 15
GPPC1-2460-2 24 35 15 24 87 87 40 115 1 1 3.5 15
GPPC1-2475-1 24 35 15 24 87 115 40 145 1 1 3.5 15
GPPC1-2475-2 24 35 15 24 115 115 40 145 1 1 3.5 15
GPPC1-2490-1 24 35 15 24 145 145 40 170 1 1 3.5 15
GPPC1-2490-2 24 35 15 24 170 170 40 200 1 1 3.5 15
GPPC1-2475-3 24 35 15 24 200 200 40 225 1 1 3.5 15
GPPC1-3090-1 30 45 20 30 115 145 50 170 1.2 1.2 3.5 15
GPPC1-3090-2 30 45 20 30 145 145 50 170 1.2 1.2 3.5 15
GPPC1-3090-3 30 45 20 30 170 170 50 200 1.2 1.2 3.5 15
GPPC1-3090-4 30 45 20 30 200 200 50 225 1.2 1.2 3.5 15
GPPC1-4090-1 40 60 25 40 145 145 65 200 1.3 1.3 3.5 15
GPPC1-4090-2 40 60 25 40 170 170 65 225 1.3 1.3 3.5 15
GPPC1-4090-3 40 60 25 40 200 200 65 250 1.3 1.3 3.5 15
GPPC1-225300 50 75 30 50 225 225 100 300 1.4 1.4 3.6 15
  •    
PROPERTIES VALUE STANDARD
Tensile Strength 18 N/mm² (Mpa) (min.) ASTM D638
Ultimate Elongation 450% (min.) ASTM D638
Water Absorption 0.1% (max.) ASTM D570
Hardness 45 Shore D (Min.) ASTM D2240
Accelerated Ageing (150°C for 168 hrs.) ASTM D2671
Ultimate Elongation 320% (min.) ASTM D638
Low Temp. Flexibility on 25mm Mandrel (-40°C for 4 hrs.) No Cracking ASTM D3111
Continuous Temperature Limit -40°C to 125°C IEC 216
Adherence to the casing 100 (max.) (@23°C 9N/cm) Annex B
Adherence to the coating (3lp) 100 (max.) (@23°C 9N/cm) Annex B
Shear Resistance (Adhesive) 7N/cm² (min.) @23°C (10mm/min.) DIN 30672
Softening Point (Adhesive) 130°C (min.) ASTM E28
Adhesion / Peel Strength 14N/cm (min.)

ISO 21809-3

 

 

 


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